Restoring Iconic Navy Pier

Peter Merlo

Overview

  • Water leaks and water damage were threatening structural integrity at Navy Pier.
  • Maintenance needed to be done while minimizing disruption to events and operations.
  • Expert masonry repair was needed to maintain the iconic look of existing materials and colors.


Water Infiltration Was Threatening Structural Integrity

Navy Pier, an iconic symbol of magnificence to Chicago, was experiencing water leaks that threatened the structural integrity of numerous buildings. Management and the building envelope engineer needed to identify the source of leaks and fortify buildings against further water intrusion.


Restoring Iconic Navy Pier Required Precise Expertise and Project Management


The Navy Pier restoration project presented many problems:



  • Maintain the historic and iconic look for existing masonry materials and colors.
  • Perform the repair and restoration work with minimal disruption to events and operations.
  • Work on multiple projects from one end of the pier to the other - including work at the Headhouse, Family Pavilion, Crystal Garden, Festival Hall, Terminal Building, and Ballroom.
A RestoreWorks Masonry Restoration employee working on top of Navy Pier with a view of the Chicago in the background


A Job Well Done - Navy Pier Restoration Highlights



  1. Ballroom Parapets Reimagined: The east end ballroom brick parapets were precisely rebuilt, infusing new life into the iconic space.
  2. Brick by Brick: The restoration included the careful replacement of cracked and spalled bricks, ensuring structural integrity and aesthetic consistency.
  3. Guarding Against Weather Infiltration: The installation of thru-wall flashing emerged as a key preventative measure against future water leaks, protecting the masonry, underlying structural steel, and building interior from potential threats.
  4. Accessing the Core: RestoreWorks displayed its expertise by removing, repairing, and resetting terra cotta, precast and limestone.
  5. The Art of Restoration: Tuckpointing and caulking were performed with skill and attention to detail, reinstating the pier's original grandeur.
  6. Dazzling the Dome: To address multiple leaks at the Crystal Garden glass roof, the project included the installation of 12,000 feet of pre-formed silicone sealant, a feat that seamlessly combined functionality and aesthetics.
  7. Crowning Glory: The restoration included resetting terra cotta capstones, on through wall flashing, new mortar and stainless steel anchors.


Watch a video from Inside the Blueprint by clicking here to learn more about RestoreWorks and the work we did to protect and repair Navy Pier.


Looking for help to protect and preserve your property? Email us at info@restoreworks.com

Two RestoreWorks Masonry Restoration employees replacing glass sealant on Navy Pier's Glass Garden
Construction professionals walking through a hospital corridor alongside medical staff
By Peter Merlo July 23, 2025
Plan hospital masonry restoration with minimal disruption. Learn the best timing for repairs, compliance tips, and how to protect your facility’s structure.
RestoreWorks employee cleaning ornate stonework at The Wrigley Building using low-pressure water.
By Peter Merlo July 16, 2025
Avoid costly damage when pressure washing your building. Learn expert tips on protecting masonry, concrete facades, and balconies. Read before you clean!
Brick wall with large cracks from thermal expansion and structural stress.
By Peter Merlo July 9, 2025
Learn how summer heat affects masonry and how to prevent cracks, spalling, and structural damage with expert restoration solutions from RestoreWorks.
Severe summer storm approaching downtown Chicago skyline, dark clouds forming over buildings
By Peter Merlo June 25, 2025
Discover how Chicago’s summer storms impact masonry & learn key restoration strategies to prevent costly damage. Schedule an inspection with RestoreWorks today!
By Peter Merlo June 24, 2025
See how RestoreWorks resolved active leaks and facade damage at Calvary Academy with joint repairs, masonry restoration, and elastomeric coatings.
Webinar title slide on union masonry restoration for schools by RestoreWorks and AFE.
By Peter Merlo June 20, 2025
Discover how union masonry contractors help schools prevent delays, reduce costs, and complete safe, high-quality restoration projects during summer windows.
RestoreWorks technician performing masonry cleaning at Tribune Tower Residences in Chicago
By Peter Merlo June 18, 2025
Discover the best masonry cleaning techniques for your building. Learn about water-based, chemical, and abrasive methods to restore and protect your masonry.
Union masonry apprentices participating in hands-on training at the International Masonry Institute
By Peter Merlo June 11, 2025
Discover why union contractors like RestoreWorks excel in safety, quality, and efficiency for masonry restoration and concrete repair projects in Chicago.
Mason performing detailed tuckpointing work on decorative brick facade using hand tools.
By Peter Merlo June 4, 2025
Learn the importance of tuckpointing for maintaining mortar joints. Discover when it's needed to prevent structural damage and extend masonry lifespan.
RestoreWorks performing masonry repairs at Indiana Dunes National Park Pavilion in Northwest Indiana
By Peter Merlo May 28, 2025
Discover eco-friendly techniques to restore masonry, reduce costs, and protect your commercial property. Learn more about coatings and preventative care.