6 Common Winter Masonry Issues to Watch for This Spring

Peter Merlo

Chicago winters are brutal, with temperatures plummeting as low as -22°F in recent years. These extreme conditions put masonry buildings under immense stress, leading to damage that often goes unnoticed until spring. Property managers and building owners who stay ahead of these issues can avoid costly repairs and ensure their structures remain safe and efficient.


At RestoreWorks, we specialize in identifying and resolving winter masonry damage. Here are six common issues to look out for, and how to handle them.



#1. Freeze-Thaw Cycle Cracks


The Problem: Water infiltrates small cracks in masonry, then freezes and expands by approximately 9%, worsening the damage with each freeze-thaw cycle.


The Impact: Chicago experiences an average of 6-7 freeze-thaw cycles annually, a number expected to rise to 11-12 by 2050. These cycles speed up deterioration, leading to spalling and even structural failure.


The Signs: Fine cracks in masonry that widen over time, spalling (flaking or peeling surfaces), moisture stains or discoloration, structural shifts or bulging walls.


How to Prevent It: Regular masonry inspections, prompt crack repairs, waterproofing treatments, and proper drainage can help mitigate freeze-thaw damage.



A close-up image of a brick wall with visible cracks in both the mortar joints and bricks. The image includes annotations with blue arrows pointing to the cracks and a text overlay that reads,


#2. Water Infiltration


The Problem: Masonry is naturally porous, allowing moisture to penetrate through cracks, mortar joints, and unsealed surfaces.


The Impact: Water intrusion accounts for 40% of all building-related issues. If left unchecked, it worsens freeze-thaw damage, encourages mold growth, and deteriorates interior finishes.


The Signs: Dark or damp patches on walls, efflorescence (white salt deposits), mold and mildew growth, peeling paint or interior wall damage, soft or crumbling mortar joints.


How to Prevent It: Schedule routine inspections, repair cracks promptly, ensure proper drainage, and apply breathable water-repellent sealants.



A deteriorating masonry wall with visible water infiltration damage. The wall shows signs of plaster deterioration, cracks, moss growth, and exposed brickwork. Sections of the plaster have crumbled away, revealing red and beige bricks beneath. Dark stains and green moss indicate prolonged moisture exposure. The freeze-thaw cycle in winter likely exacerbates the cracks and damage.



#3. Efflorescence (White Salt Stains)


The Problem: White, chalky salt deposits appear when moisture within masonry surfaces evaporates, leaving behind dissolved minerals.


The Impact: While not structurally harmful, efflorescence signals moisture issues. According to the Mason Contractors Association of America (MCAA), rainwater is the primary cause of efflorescence in masonry structures.


The Signs: White powdery stains on masonry surfaces, persistent dampness or moisture in affected areas, reoccurring efflorescence despite cleaning.


How to Prevent It: Identify and eliminate water sources, apply protective coatings, and improve site drainage to reduce moisture exposure.



A red brick wall with visible white salt deposits, known as efflorescence, on the surface. The efflorescence appears as a powdery or crusty white residue concentrated in certain areas, indicating moisture movement through the masonry. This condition is often a sign of underlying moisture issues, where water draws soluble salts to the surface as it evaporates.


#4. Spalling (Flaking or Peeling Masonry)


The Problem: Water infiltration and freeze-thaw cycles weaken the outer layers of masonry, causing bricks, stone, or concrete to flake, peel, or crumble.


The Impact: Studies show that in deteriorated masonry buildings, spalling affects up to 5% of total wall areas, increasing safety risks and repair costs.


The Signs: Flaking, peeling or crumbling masonry surfaces, pitting or erosion on bricks or stone, loose or falling masonry pieces, exposed interior layers due to surface loss.


How to Prevent It: Repair damaged areas promptly, apply waterproof sealants, and avoid using de-icing salts near masonry surfaces.



A deteriorating brick wall with severe spalling and peeling stucco. The outer layer of the bricks has crumbled away, exposing rough and eroded surfaces, while the yellow stucco coating is peeling off in large sections. White salt deposits and cracks in the mortar indicate moisture infiltration. This type of damage is commonly caused by water penetration and freeze-thaw cycles, leading to structural weakening over time.


#5. Increased Energy Loss


The Problem: Cracks, gaps, and deteriorated mortar joints allow heat to escape and cold air to enter.


The Impact: The U.S. Department of Energy estimates that nearly 30% of energy used in commercial buildings is wasted, much of it due to heat loss during winter.


The Signs: Noticeable drafts near walls, doors, or windows, unexplained increases in heating bills, cold spots inside the building, especially near exterior walls.


How to Prevent It: Seal cracks, repoint mortar joints, apply insulating coatings, and conduct energy audits to pinpoint areas of heat loss.



 A thermal imaging scan of a multi-story building, displaying areas of energy loss through the building envelope. The image shows a color gradient, with blue representing cooler areas and red/yellow indicating heat loss. Warmer colors around windows, roof edges, and certain walls suggest poor insulation or air leakage. The scan highlights areas where energy efficiency improvements, such as better insulation or sealing, may be needed.


#6. Deterioration of Mortar Joints


The Problem: Freeze-thaw cycles, moisture, and general aging cause mortar joints to crack, crumble, or disappear.


The Impact: According to RILEM, harsh winter conditions significantly accelerate mortar joint degradation, leading to water infiltration, structural instability, and costly repairs.


The Signs: Crumbling or missing mortar between bricks or stones, loose or shifting masonry units, gaps forming between bricks or stonework, water leaks through masonry joints, walls appearing to bulge or sag.


How to Prevent It: Repoint mortar joints, apply breathable sealants, and conduct annual inspections to catch early signs of deterioration.



A close-up of a brick wall with deteriorating mortar joints. The mortar appears worn and eroded, with visible cracks and gaps between the bricks. Some bricks show signs of chipping and surface damage. This type of deterioration is often caused by winter weather, as freeze-thaw cycles weaken the mortar, leading to structural issues and increased water infiltration into the masonry wall.


Protect Your Masonry This Spring


Winter-related masonry issues can compromise the structural integrity, energy efficiency, and appearance of your building. Taking proactive steps now can save you from expensive repairs down the line.


RestoreWorks is here to help. Our union-trained experts specialize in masonry inspections, repairs, waterproofing, and restoration solutions tailored to your building’s unique needs.


Schedule a free consultation today to assess your commercial property’s post-winter condition and get ahead of potential issues.

Workshop slide about masonry failure, showing cracked brickwork and dark water damage around a window.
By Peter Merlo April 30, 2026
Learn why masonry systems fail and how to prevent it. Insights from an IMI workshop on flashing, mortar, anchoring, sealants, and repairs.
A pale building with a dark mansard roof and a round turret, partially covered by construction scaffolding.
By Peter Merlo April 29, 2026
Learn how building envelope repairs improve energy efficiency, reduce moisture intrusion, and extend façade life in Chicago commercial buildings.
A rusted steel lintel supporting a brick wall above a white window frame, showing significant corrosion and decay.
By Peter Merlo April 22, 2026
Learn the common causes of steel lintel corrosion in masonry walls, warning signs to watch for, and how proper drainage can help prevent repairs.
A construction site showing concrete block walls with a green Perm-A-Barrier membrane and metal reinforcing bars.
By Peter Merlo April 16, 2026
Learn how shelf angle flashing protects Chicago brick façades, why lintel cracking occurs, and how proper repair prevents corrosion and costly masonry damage.
Exposed, rusted steel lintel above a window, with crumbling brickwork and damaged render on the exterior of a building.
By Peter Merlo April 15, 2026
Failing mortar joints allow water into Chicago masonry buildings. Learn how freeze–thaw cycles cause damage and how proper tuckpointing prevents costly repairs.
Close-up of a rustic brick wall with visible mortar joints and a diagonal crack running through several bricks.
By Peter Merlo April 8, 2026
Cracked mortar joints are early warning signs of façade failure. Learn what Chicago property managers should watch for before repairs escalate.
High-rise buildings in a city, with workers on exterior scaffolding platforms performing maintenance on a beige facade.
By Peter Merlo April 1, 2026
Plan building façade restoration in Chicago for 2026. Learn how inspections, freeze–thaw cycles, and compliance impact cost, timing, and scope.
Brick wall with a window sill, featuring red-brown bricks and a vertical seam.
By Peter Merlo March 26, 2026
Spring water damage often gets blamed on cracks, failed mortar joints, or deteriorated sealants. In many cases, the real issue starts earlier, at expansion joints that were never designed, detailed, or maintained to manage seasonal movement.  For commercial and multi-family buildings in Chicago, expansion joints are a primary defense against moisture intrusion during spring thaw. When they fail, water finds its way behind masonry, into wall assemblies, and down to steel and concrete elements that were never meant to stay wet.
Split view: building before and after cleaning. The right side shows a cleaner building.
By Peter Merlo March 25, 2026
Spring masonry cleaning removes winter salt and moisture so hidden damage is exposed early, helping Chicago buildings avoid larger repairs later in the year.
Bricklayer applying mortar to brick wall with a trowel.
By Peter Merlo March 12, 2026
Learn about mortar joint repairs, why it matters for Chicago buildings, and how the approach protects overall durability and appearance.